Sleep Mask Materials

Sleep problems have become a constant trouble to some while to others it is a time to time problem. Luckily, without resorting to medication, we can get that much-needed rest with having sleep masks to help us. Importantly, sleep masks are affordable and convenient. It can be carried anywhere for use at any time most especially by travelers, whether they’re napping on the plane or sleeping in an unfamiliar hotel.

To get the best sleep mask that blocks out light completely, suits with your sleep styles has a durable design, and feels comfortable; one of the crucial factors determining the best sleep mask we have discussed before is depending on the kind of material such sleep mask is made from. It becomes essential to know the properties, pros, and cons of different materials used in making various types of sleep mask materials.

The following is the seven sleep mask materials commonly used to manufacture the sleep masks we successfully gather and create the information about them here. I’m sure that you will be glad to know the materials and easily decide what sleep mask material is appropriate for your choice.

1. Polyester fabric

Polyester Fabric
Image by Flickr (Sherrie Thai)

The polyester fabric is made from a cutting of plant cuticles and other naturally occurring chemicals as well as synthetics. They are used in all kinds of clothing, either blended with cotton fibers or used alone.


  • It’s lightweight. Sleep mask designed with the polyester material is lightweight, making it very comfortable for you to wear and enhance the sound sleep you desire.
  • It’s very strong. Polyester material is strong, resistant to stretching, shrinking, creasing, and mildew and resistant to abrasion which makes it be in shape even in harsh climatic condition.
  • Sleep mask made with polyester fabric has light resistant. It helps block 100% incoming light.
  • It has good durability. Polyester material is very durable because they are resistant to most chemicals.  This property makes the product made from it to last long, wears very well, holds its shape and never get wrinkled.
  • Sleep mask of polyester material is very hard to stain, easy to wash and dry. It requires a little amount of laundry soap for cleaning. It does not turn yellow. Mold, fungi, mildew, etc. does not grow on it.  It does not absorb moisture; rather it wicks it away for evaporation.


  • The major disadvantage of polyester material is that it does not breathe. The material made from it can be very unattractive.
  • It does not have the natural feel of cotton because it is hydrophobic in nature. It hardly allows moisture to pass through the fabric. However, the usage of polyester is okay for sleep masks because we use them only on a little part of the face.
  • It is not environmentally friendly. Because polyester is made from synthetic fibers, it is not as sustainable as the natural fiber. They are not easily biodegradable because they are made from plastic. Use it wisely.
  • It gives the wearer a scruffy and cheap look.
  • Polyester does not allow air to pass through it very well, causing wearers to get sweaty and overheated.

2. Silk


The silk material is an animal textile gotten from the cocoon fibers of the Chinese silkworm. The material is very appropriate for those who want comfortability in their sleep masks. The example of a sleep mask which uses silk as the material is Alaska Bear Natural Silk that has good ratings from thousand customers.


  • It’s ultra-soft. Sleep mask made from this material is ultra-soft, making it very easy for you to relax and fall asleep. The fact that silk material is gotten from a natural fiber contributed to its soft nature which in turn gives comfortability to the wearer.
  • Sleep mask made from silk is very comfortable to wear, making it easy to forget that you are wearing a mask.
  • Most hypoallergenic of all fabrics, and of beautiful shine.
  • Silk is the most hypoallergenic of all the fabrics because of its protein structure. Also, the fact that the processing involves only soaking in water, steaming and heating, the silk retains these defensive properties even after processing. Mold don’t like it. The processing of silk is quite natural, no unhealthy chemicals are used which makes it the suitable material for the allergens.
  • The material is highly absorbent and allows your skin to breathe well. Silk can absorb about 30% of its weight in moisture without damping. Silk absorbs perspiration at the same time let your skin breathe well.
  • It is very durable and lightweight. No fabric has lightweight as silk making it have a luxurious feel.


  • More expensive than other sleep mask made from other material because it is made from natural fiber.
  • Silk gets yellowish with age.
  • It requires special care for washing and dry cleaning. It leaves water spots.
  • Slick material shrinks with time.

3. Memory Foam

The Usage of Memory Foam in Mattress
Memory Foam in Mattress

Memory foam is also called low-resilience polyurethane foam or “viscoelastic” polyurethane foam. Memory foam is the combination of polyurethane with other chemicals to increase its density and viscosity. It is soft and a high energy absorbent. Memory foam with high density becomes soft when reacting to body heat, making it a perfect material for a sleep mask.


  • It is distributed and relieve pressure easily due to its combination of properties. The combined property of memory foam which is both viscous and elastic nature makes it strong enough to withstand any pressure.
  • It is also more durable, will last longer and still retain its qualities.
  • Memory foam is safe for consumers suffering from allergies because it is prepared with polyurethane that protects the sleep mask from debris and dirt.
  • Easy to maintain. It requires little maintenance.


  • Like other products of polyurethane, memory foam can be combustible.
  • The high levels of PBDE the fire retardant, commonly used in memory foam, could endanger the health of the user.
  • It is a poor deep support material because of its low resilience.
  • It is a thick fabric, making it difficult to breathe in or out through its products.

4. Mulberry silk

It is the most common types of silk with a high quality available for purchase which make up about 90% of silk in globally. It is produced by mulberry tree silkworms (Bombyx Mori) in China.


  • Its natural protein structure makes it be a hypoallergenic textile. The fact that the processing of mulberry silk is natural and requires no unhealthy chemicals during manufacturing makes it the best material for the allergens.
  • It is easy to work with and can be knit, woven, or spun without any problem.
  • Mulberry silk regulates temperature, making ideal for a sleep mask. This silk is absorbent, can absorb moisture without the feel of dampness.
  • It is a breathable fabric that resists odors.
  • It can be recycled and biodegradable. The mulberry silk material is Eco-friendly and poses no dangerous effect on the environment.
  • Silks can be dyed with natural dyes with low-impact.
  • It is 100% natural, and odorless.


  • To maintain its nice texture, it requires special care.
  • The material easily shrinks when washed. If the material is exposed to prolonged sunlight, the fabric will get damaged and may shrink. It is recommended not to use a machine to wash a mulberry silk material instead hand washing is preferable.

4. Polyurethane foam

Polyurethane is made in either in a batch process or a continuous extrusion process or molded individually into discrete part-shapes. It is more useful in composite constructions and most times it is made using less amounts of blowing agents to make it less dense.


  • Polyurethane foam (soft) is one of the softest materials for comfortability. It feels great when used for a sleep mask.
  • It is more durable than some other materials and can last for many years without wearing out.
  • Elegance and simplicity in a piece of design
  • Has an effective thermal performance that helps to reduce energy.


  • The major disadvantage of this material is that it releases chemicals that could be harmful to people who have respiratory problems.
  • It reduces airflow and irritates the breathing.
  • Polyurethane foam is more expensive than some of the alternative materials for making sleep mask in the marketplace.
  • Polyurethane has hygroscopic tendencies. It does not last long like other materials used in making sleep mask.
  • Polyurethane emits fumes and odors though they’re not that highly noticeable.
  • The flame retardant fumes and petroleum based chemicals cause physical problems to users.
  • Exposure to polyurethane causes health problems including rashes, allergic reactions, blindness, loss of consciousness and difficulty breathing.

5. Satin

Satin is Glossy Fabric
Satin is Glossy Fabric

Satin is a glossy and sleek fabric made with a particular kind of textile weave, the woven material used during the processing is run through hot cylinders. The weaving method used in making it is quite different from that of basic fabric. With little interlacing of the threads, the satin weave is one under and four over which gives the satin fabric the glossy look. The fibers that are commonly woven to make satin are wool, silk, cotton, and synthetic materials like acetate or polyester.


  • Looks luxurious and glossy
  • Soft
  • Satin material is durable, beautiful, and lightweight. The weaving method used in making this fabric contributed to this great property.


  • It wrinkles easily.
  • Does not stretch well due to the nature of the material used in making the fabric.
  • Not very breathable.

For example of a sleep mask which is made of satin is Sleep Master sleep mask.

6. Cotton

Cotton is a fluffy staple fiber that grows in a protective case around cotton plant seeds in the family of Malvaceae of the genus Gossypium. Cotton fiber is almost pure cellulose. It is a natural fiber, which resembles a twisted ribbon under the microscope. It is gotten from the cotton plant seed pod and is used for making many fabric types.


  • Cotton is a stretchy and soft fabric, making that is comfortable to wear.
  • Breathable, affordable, cool, comfortable, and soft.
  • It dyes easily and can withstand bleaching, absorbs and releases perspiration on time and can withstand hot temperatures.
  • Unlike the synthetic materials made from chemicals, cotton does not irritate the skin and because it is a natural fabric.
  • Cotton material is absorbent in nature; this makes it good for hot conditions. It helps conduct heat away from the body when there is warmth.


  • Easily fades, and wrinkles through washes.
  • It is more prone to damage because it is a natural fiber. It can be damaged easily by mildew and damp.
  • The cotton material gets to shrink easily.
  • It absorbs large amounts of water and retains moisture, which makes it out of shape and waggy in time.
  • Difficult to get the stain out of the material and do not dry in time.
  • Can have yellow coloration when exposed to too much sunlight


The property of the material used in designing a sleep mask typically determines the comfortable, fitness, and durability of a sleep mask. Your choice is ultimately up to your preferences, needs, typical sleeping position and budget. No matter your selection, any one of the sleep mask made from the reviewed materials will help you sleep soundly.

The property of the material used in designing a sleep mask typically determines the comfortability, fitness, and durability of such sleep mask. Knowing the characteristics, pros and cons of sleep mask materials will go a long way to help get the best that suit your needs, typical sleeping position, and budget. The reviewed sleep mask materials above will be of great help when on the look out for that best sleep mask that will be worth value for money.

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